Valve Cv Calculator (Flow Coefficient & Cv/Kv Sizing)
Free valve Cv calculator for liquid and gas control valve sizing per IEC 60534 (ISA-75.01). Size a control valve, find the required flow coefficient, and convert between Cv and Kv.
Cv (US), Cv (UK), and Kv (metric) are flow coefficients that describe valve capacity. Kv = 0.865 × Cv(US). Kv = 1.039 × Cv(UK).
Valve sizing determines the flow coefficient needed for a valve to pass the required flow rate at a given pressure drop. An undersized valve cannot deliver enough flow; an oversized valve operates near its seat, causing poor control, noise, and accelerated wear.
Cv and Kv — Flow Coefficients
The flow coefficient quantifies how much flow a valve can pass. Two conventions exist:
- Cv (US) — US gallons per minute of water at 60 °F with a 1 psi pressure drop
- Cv (UK) — imperial (UK) gallons per minute of water with a 1 psi pressure drop. Because a UK gallon is larger than a US gallon, Cv (UK) is about 17% smaller than Cv (US) for the same valve (Kv = 1.039 × Cv UK)
- Kv — cubic metres per hour of water at a 1 bar pressure drop
Throughout this page, “Cv” means Cv (US) — the most common convention — unless stated otherwise.
The conversion is: . There is also Cv (UK) which uses imperial gallons: .
Cv to Kv Converter
To convert Cv to Kv, multiply by 0.865 (Kv = 0.865 × Cv US); to convert Kv to Cv (US), multiply by 1.156. For imperial gallons, Kv = 1.039 × Cv (UK). The Cv/Kv Converter tab above applies all three instantly, so this control valve Cv calculator also works as a standalone Cv-to-Kv conversion tool for an already-installed valve.
Liquid Valve Sizing
For incompressible (liquid) flow, the basic sizing equation relates flow rate to Kv and pressure drop:
- — volumetric flow rate
- — valve flow coefficient
- — pressure differential across the valve
- — specific gravity of the fluid relative to water
Gas Valve Sizing (IEC 60534)
Compressible flow through valves is more complex. The IEC 60534 standard introduces the expansion factor , which accounts for the change in gas density as pressure drops across the valve:
- — pressure ratio ()
- — ratio of specific heats factor
- — critical pressure drop ratio factor (≈0.7 for globe valves; lower for rotary ball and butterfly valves — see the table below)
Choked Flow
Choked flow occurs when the pressure ratio reaches the critical value . Beyond this point, increasing the downstream pressure drop does not increase flow — the expansion factor cannot fall below its limiting value of 2/3. This calculator detects choking automatically and displays a warning when the valve is at maximum capacity.
Cavitation, Vena Contracta & Pressure Recovery
Cavitation occurs when the local pressure inside a valve drops below the fluid's vapor pressure, forming vapor bubbles that collapse violently as the flow recovers downstream — causing noise, vibration, and rapid erosion of the trim. The lowest pressure occurs at the vena contracta: the point of minimum flow area, and maximum velocity, just past the valve restriction. The liquid pressure recovery factor F_L captures how much pressure recovers from the vena contracta back to the valve outlet. A low F_L (e.g. butterfly valves around 0.55) means a deeper pressure dip at the vena contracta and easier cavitation; a high F_L (e.g. globe valves around 0.9) recovers less aggressively and resists it.
Inherent Flow Characteristic
The inherent flow characteristic describes how flow changes with valve travel (stem position) at a constant pressure drop. Published Cv/Kv is the fully open value; the characteristic governs how capacity builds between closed and open. Three are common:
- Linear — flow is proportional to valve opening — suited to systems where most of the pressure drop stays across the valve and is roughly constant.
- Equal-percentage — each equal increment of travel changes flow by an equal percentage of the current flow. It is the most common throttling characteristic because, as the valve's own share of pressure drop falls when it opens, the installed characteristic ends up close to linear.
- Quick-opening — most of the flow capacity is reached early in the travel — used for on/off and relief service rather than throttling.
For a deeper guide to IEC 60534 valve sizing, see our blog post: Understanding Control Valve Sizing with IEC 60534. New to flow coefficients? Start with Cv vs Kv explained.
Related calculators & references
Use these reference tables to sanity-check a sizing result or to convert an installed valve's flow coefficient. Published Cv/Kv values assume the valve is fully open — actual capacity falls with valve position along the inherent flow characteristic (linear, equal-percentage, or quick-opening).
Cv ↔ Kv conversion
| Cv (US) | Kv (metric) | Cv (UK) |
|---|---|---|
| 1 | 0.865 | 0.833 |
| 5 | 4.33 | 4.16 |
| 10 | 8.65 | 8.33 |
| 25 | 21.6 | 20.8 |
| 50 | 43.3 | 41.6 |
| 100 | 86.5 | 83.3 |
Flow coefficient in each convention (Kv = 0.865 × Cv US; Cv UK ≈ 0.833 × Cv US).
Typical xT and FL by valve type
| Valve type | xT (gas choking) | FL (liquid recovery) | Capacity & control |
|---|---|---|---|
| Globe (standard trim) | 0.72 | 0.90 | Best control, high cavitation resistance |
| Eccentric rotary plug | 0.60 | 0.85 | Good capacity and control |
| Segmented ball | 0.25 | 0.60 | High capacity, lower recovery |
| Butterfly (70°) | 0.35 | 0.55 | Highest capacity, cavitation-prone |
Representative IEC 60534 factors used in gas choking (xT) and liquid cavitation (FL) checks. Manufacturer data should be used for final design.
- Flow rate. Liquid: the actual volumetric flow at operating conditions. Gas: the flow at reference conditions — Nm³ at 0 °C and 1.013 bar (the basis of the IEC 60534 equation), or SCFH on the US standard of 60 °F and 14.696 psia, converted at 1 scf = 0.026791 Nm³. The valve sees the operating flow; the equation works on the reference-basis flow internally.
- P1 and P2. Inlet and outlet pressures at the valve. Liquid sizing uses only their difference ΔP, so gauge or absolute both work as long as they match. Gas sizing needs absolute inlet pressure for the ratio x = ΔP/P1 — enter gauge values and 1 atm (101.325 kPa) is added internally.
- Density and SG. The liquid density at the operating temperature; the specific gravity in the Kv equation is ρ / 998.2 kg/m³ (water at 20 °C). ISA references the same equation to 999.1 kg/m³ (15.5 °C) — a 0.05 % difference in Kv.
- Specific heat ratio γ. Cp/Cv of the gas at the inlet; sets Fk = γ/1.40, the ratio-of-specific-heats factor that scales the choke limit relative to air. Filled from the gas preset.
- Pressure-drop ratio factor xT. A property of the valve style and trim at the rated travel (the reference table above lists typical values: ~0.72 globe, ~0.60 rotary plug, ~0.25 segmented ball, ~0.35 butterfly). Take it from the manufacturer's sizing data for the actual valve.
- Compressibility Z. Evaluated at the inlet by the Peng-Robinson equation of state for gases with critical properties (CO₂, methane, propane, ammonia, refrigerants, …); near-ideal gases (air, N₂, O₂, H₂, He, Ar) and custom gases use Z = 1.
- Choked flow. When x reaches Fk·xT the flow through the valve no longer increases with falling outlet pressure; the expansion factor Y is floored at 2/3 and the valve is sized at that limit. The gas tab flags it. Liquid choking (cavitation) is a separate check — see Assumptions.
- Outputs. The required flow coefficient in three conventions — Cv (US gpm at 1 psi), Cv (UK, imperial gpm) and Kv (m³/h at 1 bar) — converted at Kv = 0.865 · Cv(US) and Kv = 1.039 · Cv(UK). Choose a valve whose catalogue Cv at the intended opening comfortably exceeds it (typically 70–80 % open at maximum flow).
The standard's own sizing examples, worked with the equations above. Example 1: 360 m³/h of water at 363 K (ρ 965.4 kg/m³) through a globe valve from 680 kPa to 220 kPa abs. Examples 3 and 4: 3,800 Nm³/h of CO₂ (M 44.01, γ 1.297 from the CO₂ preset — the standard rounds it to 1.30) at 433 K through a rotary valve with xT = 0.60 from 680 kPa abs to 450 kPa abs, then to 250 kPa abs.
- Liquid (Ex 1): SG = 965.4/998.2 = 0.9671, ΔP = 4.60 bar. Kv = 360 · √(0.9671 / 4.60) = 165.1 m³/h, i.e. Cv (US) = 190.8. The standard sizes it at Kv = 165 — the 0.1 is its 999 kg/m³ reference density.
- Gas, sub-critical (Ex 3): x = (680 − 450)/680 = 0.338; Fk = 1.297/1.40 = 0.926, so the choke limit is Fk·xT = 0.926 × 0.60 = 0.556. x is below it — the flow is sub-critical.
- Expansion factor Y = 1 − x/(3·Fk·xT) = 0.797; inlet compressibility Z = 0.990 (Peng-Robinson). Kv = Q / (N9 · Y · P1 · √(x / (M·T·Z))) with N9 = 24.6 for Nm³/h, kPa and K: Kv = 67.3 m³/h. The standard sizes it at Kv = 67.2 (with Z = 0.991).
- Gas, choked (Ex 4): with the outlet at 250 kPa abs, x = 0.632 exceeds 0.556, so the valve is choked — Y floors at 2/3 and x is held at the limit. Kv = 62.8 m³/h; the standard sizes it at Kv = 62.6. The residual on both gas examples is only the γ rounding and the Z evaluation; the equations are the standard's. The gas tab raises the choked-flow flag for these inputs.
- Deep choke, US units (Fisher Control Valve Handbook, compressible sizing problem 1): 6.0 × 10⁶ SCFH of natural gas (M 17.38, γ 1.31, ideal Z) from 200 psig to 50 psig at 60 °F through an 8″ ball valve with xT = 0.137. x = 0.70 against a choke limit of 0.128 — about 5.4× critical — so Y sits at its 2/3 floor: Cv = 1514. The handbook's result at the rated xT is Cv = 1515 (it then refines xT at the actual travel).
These figures are computed by the same functions the tabs above run. Entering Example 1 in the Liquid tab, or Example 3 / 4 in the Gas tab (Carbon Dioxide preset, 160 °C, xT 0.60, pressures in gauge: 578.68 and 348.68 / 148.68 kPa), reproduces them; the Fisher problem needs SCFH (60 °F), psi and °F selected with the custom-gas fields set to γ 1.31, M 17.38.
- Fully turbulent flow through the valve: the Reynolds-number factor FR is 1. Very viscous liquids or tiny valves at low flow need the laminar/transitional correction of IEC 60534-2-1 clause 8.
- Line-size valve with no reducers or expanders: the piping-geometry factor Fp is 1. A valve smaller than the line needs Fp (and xTP for gas) from the standard or the manufacturer — it lowers the effective capacity.
- Liquid: single-phase, non-flashing, non-cavitating. The sizing ΔP is the full P1 − P2; when it exceeds FL²·(P1 − FF·Pv) — FL the valve's liquid pressure-recovery factor, FF = 0.96 − 0.28·√(Pv/Pc) the critical-pressure-ratio factor of the fluid — the flow chokes and the valve must be sized at that limit instead (the simulator applies this check with FL, Pv and Pc — the cavitating Example 2 on the validation page shows it).
- Gas: IEC 60534-2-1 volumetric form with the expansion factor Y and choking at x = Fk·xT; Z from Peng-Robinson at the inlet, ideal for near-ideal and custom gases. Steam is not offered here because the app sizes it on IAPWS-IF97 properties.
- xT, FL and the flow characteristic are properties of the specific valve at a given travel. The typical values on this page are for first-pass sizing; final selection uses the manufacturer's sizing coefficients at the intended opening.
- The result is a required coefficient, not a valve selection: it does not check trim noise, velocity or erosion limits, actuator sizing, or the installed characteristic (valve authority), which depend on the rest of the circuit.
The SimuPipe solver applies the same IEC 60534 equations at the valve's solved operating point — including the liquid cavitation limit and gas choking — and reports the coefficient a real valve needs there. Six published cases on the validation page reproduce control-valve sizing from ISA-75.01.01 Examples 1–4, Crane TP-410 Example 7-27 and the Fisher handbook's deep-choke problem, within 0.03–1.1 %. The full equation set is in the calculation methodology.
Sizing equations and coefficients used on this page:
- IEC 60534-2-1:2011. Industrial-process control valves — Part 2-1: Flow capacity — Sizing equations for fluid flow under installed conditions. webstore.iec.ch — the sizing equations, Y, Fk·xT choking, FL/FF liquid choking, Fp and FR.
- ANSI/ISA-75.01.01-2012 (IEC 60534-2-1 Mod). Industrial-Process Control Valves — Part 2-1: Flow Capacity — Sizing Equations for Fluid Flow Under Installed Conditions, ISA — the US adoption of the same standard; its Annex E supplies the worked examples above.
- Emerson (2017). Control Valve Handbook, 5th ed., Fisher Controls International — sizing procedure, typical xT/FL by valve style, and the Cv/Kv conventions.
- Crane Co. (2010). Flow of Fluids Through Valves, Fittings, and Pipe, Technical Paper No. 410 — liquid control-valve sizing example (7-27) and the Cv definition.
- Baumann, H. D. (2009). Control Valve Primer: A User's Guide, 4th ed., ISA — plain-language guide to valve characteristics, authority and selection.
Embed this valve Cv calculator on your site
Add the free SimuPipe valve Cv calculator to your own page or blog. Copy the code below — it includes a "Powered by SimuPipe" link back to the full tool.
Frequently Asked Questions
What is the difference between Cv and Kv?
How do I size a control valve for gas service?
What is the xT factor and why does it matter?
What causes cavitation in liquid valves?
Can I convert between Cv and Kv for an installed valve?
How do I calculate the required Cv for a control valve?
What is the flow coefficient (Cv) of a valve?
Why shouldn't I oversize a control valve?
What is valve authority?
Design your pipe network with SimuPipe
SimuPipe models control valves (FCV, PRV, BPV) with IEC 60534 sizing, choking detection, and position-dependent curves — all in a visual editor.
