Skip to main content

Valve Cv Calculator (Flow Coefficient & Cv/Kv Sizing)

Free valve Cv calculator for liquid and gas control valve sizing per IEC 60534 (ISA-75.01). Size a control valve, find the required flow coefficient, and convert between Cv and Kv.

Cv / Kv Conversion

Cv (US), Cv (UK), and Kv (metric) are flow coefficients that describe valve capacity. Kv = 0.865 × Cv(US). Kv = 1.039 × Cv(UK).

Cv (UK)
41.627
Kv
43.250
Understanding Valve Sizing

Valve sizing determines the flow coefficient needed for a valve to pass the required flow rate at a given pressure drop. An undersized valve cannot deliver enough flow; an oversized valve operates near its seat, causing poor control, noise, and accelerated wear.

Cv and Kv — Flow Coefficients

The flow coefficient quantifies how much flow a valve can pass. Two conventions exist:

  • Cv (US)US gallons per minute of water at 60 °F with a 1 psi pressure drop
  • Cv (UK)imperial (UK) gallons per minute of water with a 1 psi pressure drop. Because a UK gallon is larger than a US gallon, Cv (UK) is about 17% smaller than Cv (US) for the same valve (Kv = 1.039 × Cv UK)
  • Kvcubic metres per hour of water at a 1 bar pressure drop

Throughout this page, “Cv” means Cv (US) — the most common convention — unless stated otherwise.

The conversion is: Cv=1.156×KvC_v = 1.156 \times K_v. There is also Cv (UK) which uses imperial gallons: Kv=1.039×Cv(UK)K_v = 1.039 \times C_v\text{(UK)}.

Cv to Kv Converter

To convert Cv to Kv, multiply by 0.865 (Kv = 0.865 × Cv US); to convert Kv to Cv (US), multiply by 1.156. For imperial gallons, Kv = 1.039 × Cv (UK). The Cv/Kv Converter tab above applies all three instantly, so this control valve Cv calculator also works as a standalone Cv-to-Kv conversion tool for an already-installed valve.

Liquid Valve Sizing

For incompressible (liquid) flow, the basic sizing equation relates flow rate to Kv and pressure drop:

Q=KvΔPSGQ = K_v \cdot \sqrt{\frac{\Delta P}{SG}}
  • QQvolumetric flow rate
  • KvK_vvalve flow coefficient
  • ΔP\Delta Ppressure differential across the valve
  • SGSGspecific gravity of the fluid relative to water

Gas Valve Sizing (IEC 60534)

Compressible flow through valves is more complex. The IEC 60534 standard introduces the expansion factor YY, which accounts for the change in gas density as pressure drops across the valve:

Y=1x3FkxTY = 1 - \frac{x}{3 \cdot F_k \cdot x_T}
  • xxpressure ratio (ΔP/P1\Delta P / P_1)
  • FkF_kratio of specific heats factor
  • xTx_Tcritical pressure drop ratio factor (≈0.7 for globe valves; lower for rotary ball and butterfly valves — see the table below)

Choked Flow

Choked flow occurs when the pressure ratio xx reaches the critical value xchoked=FkxTx_{choked} = F_k \cdot x_T. Beyond this point, increasing the downstream pressure drop does not increase flow — the expansion factor YY cannot fall below its limiting value of 2/3. This calculator detects choking automatically and displays a warning when the valve is at maximum capacity.

Cavitation, Vena Contracta & Pressure Recovery

Cavitation occurs when the local pressure inside a valve drops below the fluid's vapor pressure, forming vapor bubbles that collapse violently as the flow recovers downstream — causing noise, vibration, and rapid erosion of the trim. The lowest pressure occurs at the vena contracta: the point of minimum flow area, and maximum velocity, just past the valve restriction. The liquid pressure recovery factor F_L captures how much pressure recovers from the vena contracta back to the valve outlet. A low F_L (e.g. butterfly valves around 0.55) means a deeper pressure dip at the vena contracta and easier cavitation; a high F_L (e.g. globe valves around 0.9) recovers less aggressively and resists it.

Inherent Flow Characteristic

The inherent flow characteristic describes how flow changes with valve travel (stem position) at a constant pressure drop. Published Cv/Kv is the fully open value; the characteristic governs how capacity builds between closed and open. Three are common:

  • Linearflow is proportional to valve opening — suited to systems where most of the pressure drop stays across the valve and is roughly constant.
  • Equal-percentageeach equal increment of travel changes flow by an equal percentage of the current flow. It is the most common throttling characteristic because, as the valve's own share of pressure drop falls when it opens, the installed characteristic ends up close to linear.
  • Quick-openingmost of the flow capacity is reached early in the travel — used for on/off and relief service rather than throttling.

For a deeper guide to IEC 60534 valve sizing, see our blog post: Understanding Control Valve Sizing with IEC 60534. New to flow coefficients? Start with Cv vs Kv explained.

Related calculators & references

Valve Cv Chart — Cv/Kv Conversion & Typical Values

Use these reference tables to sanity-check a sizing result or to convert an installed valve's flow coefficient. Published Cv/Kv values assume the valve is fully open — actual capacity falls with valve position along the inherent flow characteristic (linear, equal-percentage, or quick-opening).

Cv ↔ Kv conversion

Cv (US)Kv (metric)Cv (UK)
10.8650.833
54.334.16
108.658.33
2521.620.8
5043.341.6
10086.583.3

Flow coefficient in each convention (Kv = 0.865 × Cv US; Cv UK ≈ 0.833 × Cv US).

Typical xT and FL by valve type

Valve typexT (gas choking)FL (liquid recovery)Capacity & control
Globe (standard trim)0.720.90Best control, high cavitation resistance
Eccentric rotary plug0.600.85Good capacity and control
Segmented ball0.250.60High capacity, lower recovery
Butterfly (70°)0.350.55Highest capacity, cavitation-prone

Representative IEC 60534 factors used in gas choking (xT) and liquid cavitation (FL) checks. Manufacturer data should be used for final design.

Inputs and outputs explained
  • Flow rate. Liquid: the actual volumetric flow at operating conditions. Gas: the flow at reference conditions — Nm³ at 0 °C and 1.013 bar (the basis of the IEC 60534 equation), or SCFH on the US standard of 60 °F and 14.696 psia, converted at 1 scf = 0.026791 Nm³. The valve sees the operating flow; the equation works on the reference-basis flow internally.
  • P1 and P2. Inlet and outlet pressures at the valve. Liquid sizing uses only their difference ΔP, so gauge or absolute both work as long as they match. Gas sizing needs absolute inlet pressure for the ratio x = ΔP/P1 — enter gauge values and 1 atm (101.325 kPa) is added internally.
  • Density and SG. The liquid density at the operating temperature; the specific gravity in the Kv equation is ρ / 998.2 kg/m³ (water at 20 °C). ISA references the same equation to 999.1 kg/m³ (15.5 °C) — a 0.05 % difference in Kv.
  • Specific heat ratio γ. Cp/Cv of the gas at the inlet; sets Fk = γ/1.40, the ratio-of-specific-heats factor that scales the choke limit relative to air. Filled from the gas preset.
  • Pressure-drop ratio factor xT. A property of the valve style and trim at the rated travel (the reference table above lists typical values: ~0.72 globe, ~0.60 rotary plug, ~0.25 segmented ball, ~0.35 butterfly). Take it from the manufacturer's sizing data for the actual valve.
  • Compressibility Z. Evaluated at the inlet by the Peng-Robinson equation of state for gases with critical properties (CO₂, methane, propane, ammonia, refrigerants, …); near-ideal gases (air, N₂, O₂, H₂, He, Ar) and custom gases use Z = 1.
  • Choked flow. When x reaches Fk·xT the flow through the valve no longer increases with falling outlet pressure; the expansion factor Y is floored at 2/3 and the valve is sized at that limit. The gas tab flags it. Liquid choking (cavitation) is a separate check — see Assumptions.
  • Outputs. The required flow coefficient in three conventions — Cv (US gpm at 1 psi), Cv (UK, imperial gpm) and Kv (m³/h at 1 bar) — converted at Kv = 0.865 · Cv(US) and Kv = 1.039 · Cv(UK). Choose a valve whose catalogue Cv at the intended opening comfortably exceeds it (typically 70–80 % open at maximum flow).
Worked example — ISA-75.01.01 Annex E

The standard's own sizing examples, worked with the equations above. Example 1: 360 m³/h of water at 363 K (ρ 965.4 kg/m³) through a globe valve from 680 kPa to 220 kPa abs. Examples 3 and 4: 3,800 Nm³/h of CO₂ (M 44.01, γ 1.297 from the CO₂ preset — the standard rounds it to 1.30) at 433 K through a rotary valve with xT = 0.60 from 680 kPa abs to 450 kPa abs, then to 250 kPa abs.

  1. Liquid (Ex 1): SG = 965.4/998.2 = 0.9671, ΔP = 4.60 bar. Kv = 360 · √(0.9671 / 4.60) = 165.1 m³/h, i.e. Cv (US) = 190.8. The standard sizes it at Kv = 165 — the 0.1 is its 999 kg/m³ reference density.
  2. Gas, sub-critical (Ex 3): x = (680 − 450)/680 = 0.338; Fk = 1.297/1.40 = 0.926, so the choke limit is Fk·xT = 0.926 × 0.60 = 0.556. x is below it — the flow is sub-critical.
  3. Expansion factor Y = 1 − x/(3·Fk·xT) = 0.797; inlet compressibility Z = 0.990 (Peng-Robinson). Kv = Q / (N9 · Y · P1 · √(x / (M·T·Z))) with N9 = 24.6 for Nm³/h, kPa and K: Kv = 67.3 m³/h. The standard sizes it at Kv = 67.2 (with Z = 0.991).
  4. Gas, choked (Ex 4): with the outlet at 250 kPa abs, x = 0.632 exceeds 0.556, so the valve is choked — Y floors at 2/3 and x is held at the limit. Kv = 62.8 m³/h; the standard sizes it at Kv = 62.6. The residual on both gas examples is only the γ rounding and the Z evaluation; the equations are the standard's. The gas tab raises the choked-flow flag for these inputs.
  5. Deep choke, US units (Fisher Control Valve Handbook, compressible sizing problem 1): 6.0 × 10⁶ SCFH of natural gas (M 17.38, γ 1.31, ideal Z) from 200 psig to 50 psig at 60 °F through an 8″ ball valve with xT = 0.137. x = 0.70 against a choke limit of 0.128 — about 5.4× critical — so Y sits at its 2/3 floor: Cv = 1514. The handbook's result at the rated xT is Cv = 1515 (it then refines xT at the actual travel).

These figures are computed by the same functions the tabs above run. Entering Example 1 in the Liquid tab, or Example 3 / 4 in the Gas tab (Carbon Dioxide preset, 160 °C, xT 0.60, pressures in gauge: 578.68 and 348.68 / 148.68 kPa), reproduces them; the Fisher problem needs SCFH (60 °F), psi and °F selected with the custom-gas fields set to γ 1.31, M 17.38.

Assumptions and limits
  • Fully turbulent flow through the valve: the Reynolds-number factor FR is 1. Very viscous liquids or tiny valves at low flow need the laminar/transitional correction of IEC 60534-2-1 clause 8.
  • Line-size valve with no reducers or expanders: the piping-geometry factor Fp is 1. A valve smaller than the line needs Fp (and xTP for gas) from the standard or the manufacturer — it lowers the effective capacity.
  • Liquid: single-phase, non-flashing, non-cavitating. The sizing ΔP is the full P1 − P2; when it exceeds FL²·(P1 − FF·Pv) — FL the valve's liquid pressure-recovery factor, FF = 0.96 − 0.28·√(Pv/Pc) the critical-pressure-ratio factor of the fluid — the flow chokes and the valve must be sized at that limit instead (the simulator applies this check with FL, Pv and Pc — the cavitating Example 2 on the validation page shows it).
  • Gas: IEC 60534-2-1 volumetric form with the expansion factor Y and choking at x = Fk·xT; Z from Peng-Robinson at the inlet, ideal for near-ideal and custom gases. Steam is not offered here because the app sizes it on IAPWS-IF97 properties.
  • xT, FL and the flow characteristic are properties of the specific valve at a given travel. The typical values on this page are for first-pass sizing; final selection uses the manufacturer's sizing coefficients at the intended opening.
  • The result is a required coefficient, not a valve selection: it does not check trim noise, velocity or erosion limits, actuator sizing, or the installed characteristic (valve authority), which depend on the rest of the circuit.

The SimuPipe solver applies the same IEC 60534 equations at the valve's solved operating point — including the liquid cavitation limit and gas choking — and reports the coefficient a real valve needs there. Six published cases on the validation page reproduce control-valve sizing from ISA-75.01.01 Examples 1–4, Crane TP-410 Example 7-27 and the Fisher handbook's deep-choke problem, within 0.03–1.1 %. The full equation set is in the calculation methodology.

References

Sizing equations and coefficients used on this page:

  • IEC 60534-2-1:2011. Industrial-process control valves — Part 2-1: Flow capacity — Sizing equations for fluid flow under installed conditions. webstore.iec.chthe sizing equations, Y, Fk·xT choking, FL/FF liquid choking, Fp and FR.
  • ANSI/ISA-75.01.01-2012 (IEC 60534-2-1 Mod). Industrial-Process Control Valves — Part 2-1: Flow Capacity — Sizing Equations for Fluid Flow Under Installed Conditions, ISA — the US adoption of the same standard; its Annex E supplies the worked examples above.
  • Emerson (2017). Control Valve Handbook, 5th ed., Fisher Controls International — sizing procedure, typical xT/FL by valve style, and the Cv/Kv conventions.
  • Crane Co. (2010). Flow of Fluids Through Valves, Fittings, and Pipe, Technical Paper No. 410 — liquid control-valve sizing example (7-27) and the Cv definition.
  • Baumann, H. D. (2009). Control Valve Primer: A User's Guide, 4th ed., ISA — plain-language guide to valve characteristics, authority and selection.

Embed this valve Cv calculator on your site

Add the free SimuPipe valve Cv calculator to your own page or blog. Copy the code below — it includes a "Powered by SimuPipe" link back to the full tool.

Frequently Asked Questions

What is the difference between Cv and Kv?
Cv and Kv both describe a valve's flow capacity, but use different units. Cv (US) is the flow of water in US gallons per minute that produces a 1 psi pressure drop. Kv is the flow of water in cubic metres per hour that produces a 1 bar pressure drop. The conversion is Kv = 0.865 x Cv (US). There is also Cv (UK) which uses imperial gallons; Kv = 1.039 x Cv (UK).
How do I size a control valve for gas service?
Gas valve sizing follows IEC 60534-2-1. You provide the inlet pressure, pressure drop, gas temperature, molecular weight, and specific heat ratio (γ); the calculator assumes ideal-gas behaviour (compressibility Z ≈ 1). It uses the expansion factor (Y) method with critical pressure ratio detection: when the pressure drop exceeds the choked-flow limit (determined by xT and the specific heat ratio), flow is capped regardless of further pressure increase.
What is the xT factor and why does it matter?
xT is the critical pressure drop ratio factor for a valve. It defines the point at which gas flow becomes choked — meaning flow no longer increases with additional pressure drop. Typical xT values vary widely with valve type: globe valves with standard trim are around 0.7, while rotary ball and butterfly valves are much lower (roughly 0.25–0.35). A lower xT means the valve chokes at a smaller pressure drop.
What causes cavitation in liquid valves?
Cavitation occurs when the local pressure inside the valve drops below the liquid's vapor pressure, forming vapor bubbles that collapse violently downstream. It causes noise, vibration, and rapid erosion of valve trim. The liquid pressure recovery factor (FL) determines how susceptible a valve is — low FL values (e.g. butterfly valves at 0.55) cavitate more easily than high FL values (e.g. globe valves at 0.9).
Can I convert between Cv and Kv for an installed valve?
Yes, the conversion is straightforward: Kv = 0.865 x Cv(US), or Cv(US) = 1.156 x Kv. This calculator handles the conversion automatically. Note that published Cv/Kv values assume full open position — actual flow capacity varies with valve position according to the inherent flow characteristic (linear, equal percentage, or quick opening).
How do I calculate the required Cv for a control valve?
Size for the flow rate and the pressure drop available across the valve at design conditions. For a liquid, the required coefficient is Kv = Q × √(SG / ΔP) with Q in m³/h and ΔP in bar (the US Cv form uses gpm and psi). For a gas, use the IEC 60534 expansion-factor method on the Gas Sizing tab, which accounts for compressibility and choking. Enter your flow, upstream pressure (P1), and downstream pressure (P2) above and the calculator returns the required Cv and Kv.
What is the flow coefficient (Cv) of a valve?
The flow coefficient is a single number that captures how much flow a valve passes for a given pressure drop. Cv (US) is the number of US gallons per minute of 60 °F water that flow through the fully open valve with a 1 psi pressure drop; Kv is the metric equivalent (cubic metres per hour at 1 bar). A higher Cv means a less restrictive valve. It is the key parameter for matching a valve to a process flow.
Why shouldn't I oversize a control valve?
An oversized valve runs nearly closed at normal flow, where control is poor — high gain, hunting, and unstable operation — and the trim sees high velocity that accelerates erosion, noise, and cavitation. Aim for the valve to operate roughly 20–80% open at design flow. Size to the required Cv from the calculation above rather than simply matching the line size.
What is valve authority?
Valve authority (N) is the ratio of the pressure drop across the fully open control valve to the total pressure drop across the controlled circuit at design flow: N = ΔP_valve / ΔP_total. It measures how much genuine control the valve has. A high authority (around 0.25–0.5) keeps the installed flow characteristic close to the inherent one and gives stable control; a low authority — typical of an oversized valve that takes only a small share of the system pressure drop — distorts the characteristic and causes hunting. Sizing to the required Cv rather than the line size keeps authority high.

Design your pipe network with SimuPipe

SimuPipe models control valves (FCV, PRV, BPV) with IEC 60534 sizing, choking detection, and position-dependent curves — all in a visual editor.